Replacing a CV (Constant Velocity) joint on a Mitsubishi Magna (or similar vehicles) involves several steps. click here for more details on the download manual…..
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The CV joint connects the drive shaft to the wheel hub, allowing for power transfer while accommodating suspension movement. Below is a detailed guide to help you through the process. Note that this guide assumes you have Basic mechanical knowledge and the necessary tools.
### Tools and Equipment Needed:
– Jack and jack stands
– Wheel chocks
– Lug wrench
– Socket set (including deep sockets)
– Ratchet and extension bars
– Torque wrench
– Pliers
– Flathead and Phillips screwdrivers
– Hammer or mallet
– CV joint puller (if necessary)
– Pry bar
– Grease (for new CV joint)
– New CV joint assembly
– Replacement axle boot kit (if applicable)
– Safety glasses and gloves
### Step-by-Step Guide to CV Joint Replacement:
#### 1. Safety First
– **Park the Vehicle**: Ensure the vehicle is on a flat surface and engage the parking brake.
– **Chock the Wheels**: Place wheel chocks behind the rear wheels to prevent the vehicle from rolling.
#### 2. Remove the Wheel
– **Loosen Lug Nuts**: Use a lug wrench to slightly loosen the lug nuts on the wheel where you are replacing the CV joint.
– **Lift the Vehicle**: Use a jack to lift the front of the vehicle and secure it with jack stands.
– **Remove the Wheel**: Finish removing the lug nuts and take off the wheel.
#### 3. Access the CV Joint
– **Remove the Brake Caliper**: Detach the brake caliper by removing the bolts that hold it in place. Hang it using a bungee cord or rope to avoid stressing the brake line.
– **Remove the Brake Rotor**: If necessary, remove the brake rotor. this may involve removing screws or clips that secure it to the hub.
– **Loosen the Hub Nut**: Use a socket to remove the hub nut that holds the CV axle in place. You might need to use a breaker bar for extra leverage.
#### 4. Disconnect the CV Axle
– **Remove the Lower control Arm**: Depending on your vehicle’s layout, you may need to disconnect the lower control arm from the steering knuckle. this typically involves removing bolts that hold the control arm in place.
– **Pull Out the CV Axle**: Gently pry the CV axle out of the hub using a pry bar. If it’s stuck, you may need to tap it with a hammer to loosen it.
#### 5. Remove the Old CV Joint
– **Detach the CV Joint from the Axle**: Depending on your axle assembly, you may need to remove the retaining clip or bolts that hold the CV joint to the axle shaft. Use a CV joint puller if necessary.
– **Inspect the Axle**: Check the axle for any damage, as you might need to replace the entire axle assembly if it’s compromised.
#### 6. Install the New CV Joint
– **Prepare the New CV Joint**: Apply grease to the new CV joint as per the manufacturer’s specifications.
– **Attach the New CV Joint**: Slide the new CV joint onto the axle
and secure it with the retaining clip or bolts.
– **Reinstall the CV Axle**: Insert the CV axle back into the hub, ensuring it seats properly.
#### 7. Reassemble the Components
– **Reattach the Lower control Arm**: If you had removed it, reattach it to the steering knuckle and secure it with bolts. Torque to specifications.
– **Reinstall the Brake Rotor and Caliper**: Put the brake rotor back in place, followed by the brake caliper. Ensure all bolts are tightened correctly.
– **Replace the Hub Nut**: Reinstall the hub nut and torque it to the manufacturer’s specifications.
#### 8. Reinstall the Wheel
– **Put the Wheel Back On**: Place the wheel onto the hub and hand-tighten the lug nuts.
– **Lower the Vehicle**: Carefully lower the vehicle back to the ground using the jack and remove the jack stands.
– **Tighten Lug Nuts**: Once on the ground, use a torque wrench to tighten the lug nuts to the recommended specifications.
#### 9. Final Checks
– **Test the Assembly**: Before driving, check for any unusual sounds or movement when turning the wheel. Ensure the brake caliper and rotor are performing correctly.
– **Dispose of Old Parts**: Properly dispose of the old CV joint and any other replaced components.
### Conclusion
Replacing a CV joint can be a complicated task, requiring attention to detail and proper torque specifications. Be sure to consult the Mitsubishi Magna service manual for specific torque settings and additional details pertinent to your model year. If you are unsure about any part of the process, consider consulting a professional mechanic.
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