Download MAZDA 6 EXTENDED Service Repair Manual 2002-2007 –

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Replacing the wheel bearings on a Mazda 6 Extended involves several steps and requires specific tools and materials. click here for more details on the download manual…..


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Below is a detailed guide to help you through the process.

### Tools and Materials Needed:

– **Jack and Jack Stands**: Used to lift the vehicle safely and securely.
– **Lug Wrench**: For removing the wheel lug nuts.
– **Socket Set**: Including a ratchet and various socket sizes, typically including 17mm, 19mm, and 21mm sockets.
– **Torque Wrench**: To ensure all bolts are tightened to the manufacturer’s specifications.
– **Pry Bar**: For leverage when removing components.
– **Hammer**: To tap out stubborn bearings or components.
– **Bearing Puller**: A specialized tool for removing the wheel bearings.
– **Grease**: High-quality wheel bearing grease for lubrication.
– **Clean Cloths/Rags**: For cleaning parts and wiping off excess grease.
– **Safety Glasses and Gloves**: For personal protection.

### Procedure:

– **Prepare the Vehicle**:
– Park the Mazda 6 on a flat surface and engage the parking brake.
– Loosen the lug nuts on the wheel where the bearing will be replaced but do not remove them completely yet.

– **Lift the Vehicle**:
– Use the jack to raise the vehicle, then securely place jack stands under the vehicle to prevent it from falling.

– **Remove the Wheel**:
– Completely remove the loosened lug nuts and take off the wheel, exposing the brake assembly.

– **Remove the Brake Components**:
– Take off the brake caliper by removing the caliper bolts (usually 17mm or 19mm). Support the caliper with a bungee cord or hang it from the suspension to avoid stressing the brake line.
– Remove the brake rotor by taking off any retaining screws if present and sliding the rotor off the hub.

– **Access the wheel Bearing**:
– If the wheel bearing is pressed into the hub, you will need to remove the hub assembly. Locate and remove the axle nut (usually 32mm or 36mm) using a socket and ratchet.
– Disconnect any ABS sensor wires if applicable, by unclipping them from the hub assembly.

– **Remove the Hub Assembly**:
– Use a socket to remove the bolts securing the hub assembly to the steering knuckle. There may be 3-4 bolts; use a pry bar if necessary to separate the hub from the knuckle.

– **Extract the Old Bearing**:
– Use a bearing puller to extract the old wheel bearing from the hub. If the bearing is stubborn, gently tap it with a hammer, taking care not to damage the hub.

– **Clean and Inspect**:
– Clean the hub assembly and inspect it for any damage. Make sure the surface where the new bearing will sit is free of debris and rust.

– **Install the New Bearing**:
– Apply a thin layer of grease to the new wheel bearing and press it into the hub using a bearing press tool or hammering it in gently. Ensure it is seated properly.

– **Reinstall the Hub Assembly**:
– Place the hub assembly back onto the steering knuckledownload MAZDA 6 EXTENDED workshop manual and secure it with the bolts you previously removed. Torque the bolts to the manufacturer’s specifications.

– **Reattach the Axle and Brake Components**:
– Reinstall the axle nut and torque it to specifications.
– Reattach the brake rotor and caliper, ensuring all bolts are tightened properly.

– **Reinstall the Wheel**:
– Place the wheel back onto the hub and hand-tighten the lug nuts. Lower the vehicle from the jack stands and then use the torque wrench to tighten the lug nuts in a crisscross pattern to the specified torque.

– **Final Checks**:
– Double-check that all components are secured and that there are no loose parts.
– Reconnect any ABS sensors or electrical connectors that were disconnected during the process.

– **Test Drive**:
– Take the vehicle for a short test drive to ensure everything is functioning correctly and listen for any unusual noises which could indicate an installation issue.

### Safety Precautions:
– Always use safety glasses and gloves to protect yourself from debris and sharp edges.
– Make sure to work in a well-ventilated area, especially when using lubricants and cleaners.

This guide should assist you in successfully replacing the wheel bearing on a Mazda 6 Extended. Always refer to the vehicle’s service manual for specific instructions and torque specifications.
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