Here’s a detailed guide on how to perform an input shaft replacement on a Dodge Intrepid. click here for more details on the download manual…..
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The process involves a series of steps, tools, and safety precautions.
### Tools Needed:
– **Socket Set**: A complete metric socket set will help in removing various bolts.
– **Wrenches**: A set of combination wrenches, including both metric and standard sizes.
– **Torque Wrench**: For ensuring bolts are tightened to the manufacturer’s specifications.
– **Screwdrivers**: Flathead and Phillips screwdrivers for various fasteners.
– **Pliers**: Needle-nose pliers and regular pliers for clips and small components.
– **Pry Bar**: To help remove parts that may be stuck or need leverage.
– **Seal Puller**: To remove old seals without damaging the housing.
– **Hammer**: A rubber mallet or soft-faced hammer to avoid damaging components.
– **Transmission Jack**: To safely support and remove the transmission.
– **Fluid Catch Pan**: To catch any transmission fluid that may leak during the process.
– **Shop Towels**: For cleaning and wiping excess fluid.
– **Safety Glasses and Gloves**: To protect yourself while working.
### safety Precautions:
– **Disconnect Battery**: Always disconnect the negative battery terminal to prevent any electrical shorts.
– **Work in a Ventilated Area**: Ensure good airflow to avoid inhaling fumes or dust.
– **Use Jack Stands**: If you are lifting the vehicle, always use jack stands for safety.
### input Shaft Replacement Procedure:
– **Lift the Vehicle**: Use a hydraulic jack to lift the front of the vehicle and secure it with jack stands.
– **Remove the Transmission Pan**:
– Drain the transmission fluid into a catch pan.
– Remove the bolts securing the transmission pan using a socket.
– Gently pry the pan off to avoid damaging the gasket.
– **Remove the Transmission Filter**:
– After removing the pan, the filter will be exposed.
– Remove any screws or clips holding the filter in place and pull it down.
– **Disconnect the Shift Linkage**:
– locate the shift linkage connected to the transmission.
– Remove any retaining clips or bolts and disconnect the linkage.
– **Remove the Driveshaft**:
– If applicable, unbolt the driveshaft from the transmission and the rear axle.
– Slide the driveshaft out safely and set it aside.
– **Unbolt the Transmission**:
– Identify and remove all bolts securing the transmission to the engine.
– Ensure all electrical connections are also disconnected.
– **Lower the Transmission**:
– Use a transmission jack to carefully lower the transmission from the vehicle.
– Ensure you have clear access to the input shaft area.
– **Remove the Old input Shaft**:
– Once the transmission is removed, locate the input shaft.
– Remove any retaining clips or bolts securing the input shaft.
– Carefully pull out the old input shaft.
– **Install the New input Shaft**:
– Lubricate the new input shaft lightly with transmission fluid.
– Insert the new input shaft into the housing, ensuring it is seated properly.
– Reinstall any retaining clips or bolts to secure the input shaft.
– **Reassemble the Transmission**:
– Reinstall the transmission components in reverse order of removal.
– Ensure all bolts are tightened to the manufacturer’s torque specifications.
– **Reinstall the Transmission**:
– Position the transmission back into place using the transmission jack.
– Reattach all electrical connections, shift linkage, and driveshaft.
– **Replace the Transmission Pan and Filter**:
– Install the new transmission filter if necessary.
– Reinstall the transmission pan with a new gasket to prevent leaks.
– **Refill Transmission Fluid**:
– Use the appropriate type of transmission fluid for the Dodge Intrepid.
– Fill the transmission through the dipstick tube, checking the level as you go.
– **Reconnect Battery**:
– Reconnect the negative battery terminal.
– **Test Drive**:
– Start the vehicle and check for any leaks.
– Take the car for a test drive to ensure the new input shaft is functioning correctly.
### Final Check:
– **Inspect for Leaks**: After the test drive, check under the vehicle for any signs of fluid leaks.
– **Monitor Performance**: Pay attention to how the transmission shifts and operates over the next few days.
By following these steps and using the appropriate tools, you can successfully replace the input shaft on a Dodge Intrepid. Always consult a repair manual for specific torque specifications and additional details tailored to your vehicle’s model year.
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