Repairing a transmission fluid leak on a Daihatsu Terios J100 involves several steps and requires a good understanding of the vehicle’s components. click here for more details on the download manual…..
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Below, I will guide you through the process, including detailed descriptions of each component involved.
### Tools and Materials Needed:
1. **Tools:**
– Socket set (including extensions and a ratchet)
– Wrenches (metric sizes)
– Screwdrivers (flat and Phillips)
– Pliers
– Torque wrench
– Oil catch pan
– Funnel
– Brake cleaner or degreaser
– Rags or paper towels
– Jack and jack stands or ramps
– Safety glasses and gloves
2. **Materials:**
– New transmission fluid (check the owner’s manual for specifications)
– Replacement seals or gaskets (specific to the leak location)
– Transmission fluid leak repair kit (if applicable)
### Step-by-Step Repair Process:
#### 1. **Safety Precautions:**
– Ensure the vehicle is on a flat surface. Engage the parking brake.
– Wear safety glasses and gloves to protect yourself from transmission fluid and sharp components.
#### 2. **Identify the Leak Location:**
– **Visual Inspection:** Start with a visual inspection of the transmission. look for signs of fluid pooling under the vehicle or wet spots on the transmission case.
– **Common Leak Areas:**
– Transmission pan gasket
– Seals around the input/output shafts
– cooler lines
– Transmission dipstick tube
– Valve body gasket
#### 3. **Lift the Vehicle:**
– Use a jack to lift the front of the vehicle and secure it with jack stands or ramps. Ensure the vehicle is stable before working underneath.
#### 4. **Drain the Transmission Fluid:**
– Place an oil catch pan under the transmission pan.
– Remove the drain plug (if equipped) or carefully unbolt the transmission pan, allowing the fluid to drain completely.
#### 5. **Remove the Transmission Pan:**
– If you need to inspect or replace the pan gasket, remove the bolts securing the transmission pan to the transmission case.
– Gently tap the pan with a rubber mallet if it’s stuck. Be careful not to damage the mating surfaces.
#### 6. **Inspect and Replace Gaskets/Seals:**
– **Pan Gasket:** If the gasket is worn or damaged, clean the mating surfaces on both the pan and transmission case. Replace the gasket with a new one.
– **Seals:** If the leak is coming from the input/output shaft seals, you will need to remove the driveshaft (or axles) and pull out the old seals using a seal puller or flathead screwdriver. Install new seals by carefully pressing them into place.
– **Cooler Lines:** Check the fittings on the cooler lines for tightness and inspect the lines for cracks or damage. Replace or tighten as necessary.
#### 7. **Reassemble Components:**
– Reattach the transmission pan, ensuring the new gasket is properly aligned. Torque the bolts to the manufacturer’s specifications in a crisscross pattern to ensure even pressure.
– Reconnect any lines or components you had to remove.
#### 8. **Refill Transmission Fluid:**
– Locate the transmission dipstick tube. Use a funnel to pour new transmission fluid into the tube. Consult the owner’s manual for the correct fluid type
and amount.
– Start with a few quarts and add more as needed until the fluid is at the correct level on the dipstick.
#### 9. **Test Drive:**
– Start the vehicle and let it idle. Check for leaks around the areas you repaired.
– Take the vehicle for a short test drive, then recheck the fluid level and top off if necessary. Also, check for any new leaks.
#### 10. **Final Inspection:**
– After driving, perform a final inspection under the vehicle to ensure there are no leaks and that everything is functioning properly.
### Additional Notes:
– If the leak persists after replacing gaskets and seals, it may indicate a more serious issue, such as internal transmission problems or a cracked case, which may require professional diagnosis and repair.
– Always dispose of used transmission fluid properly at a recycling center or designated disposal location.
By following these steps, you should be able to successfully repair a transmission fluid leak on a Daihatsu Terios J100. If you are unsure about any step in this process, it’s advisable to consult a professional mechanic.
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