Download Mitsubishi Outlander 2006 Service repair Manual –

Adjusting the gear ratio on a Mitsubishi Outlander involves several components and processes. click here for more details on the download manual…..

It’s important to note that changing the gear ratio can significantly affect the vehicle’s performance, fuel efficiency, and handling. Below is a detailed breakdown of what gear ratio adjustments may involve, including the components and processes you might encounter.

### Components Involved in Gear Ratio Adjustment

1. **Differential**:
– The differential is the component that allows the wheels to rotate at different speeds while turning. The gear ratio within the differential determines how many times the driveshaft must turn to spin the wheels once.

2. **Ring and Pinion Gears**:
– This is the pair of gears inside the differential that determines the gear ratio. The ring gear is attached to the axle, while the pinion gear is connected to the driveshaft.

3. **Axle**:
– The axle transmits power from the differential to the wheels. Depending on the vehicle, you may have a front axle, rear axle, or both that require attention.

4. **Transmission**:
– The transmission is responsible for adjusting the torque and speed of the vehicle. While it doesn’t change the final drive ratio, it works in conjunction with the differential.

5. **Drive Shaft**:
– The drive shaft connects the transmission to the differential. It transmits power from the Engine to the wheels.

6. **Tools**:
– A variety of tools will be needed, including:
– Socket set
– Wrenches
– Torque wrench
– Pliers
– Screwdrivers
– Gear oil
– Gasket maker or replacement gasket

### Steps to Adjust the Gear Ratio

1. **Preparation**:
– **Safety First**: Ensure the vehicle is parked on a flat surface, and engage the parking brake. Use wheel chocks to prevent movement.
– **Gather Tools**: Assemble all necessary tools and replacement parts before you begin.

2. **Remove the Differential Cover**:
– Use a socket wrench to remove the bolts securing the differential cover.
– Carefully pry off the cover to avoid damaging the gasket.
– Drain the old gear oil into a pan.

3. **Remove the Old Ring and Pinion Gears**:
– Locate the ring and pinion gears inside the differential.
– Remove the bolts securing the ring gear to the differential carrier.
– take note of the shim and preload settings, as you’ll need to replicate them with the new gears.
– Remove the differential carrier from the housing to access the pinion gear.
– Remove the pinion gear by taking off the retaining nut and any shims.

4. **Install New Ring and Pinion Gears**:
– Position the new pinion gear into the differential housing and secure it using the retaining nut.
– Replace the shims to match the original settings.
– Install the ring gear onto the differential carrier. Ensure it’s properly aligned and secure.

5. **Set the Gear Backlash**:
– Backlash is the gap between the ring and pinion gears. Use a dial indicator to measure the backlash as per the manufacturer’s specifications.
– Adjust the shim thickness or the position of the carrier to achieve the desired backlash.

6. **Install the Differential Carrier**:
– Carefully place the differential carrier back into the housing.
– Torque the bolts to the manufacturer’s specified settings to secure it in place.

7. **Reattach the Differential Cover**:
– Apply a new gasket or gasket maker to the differential cover.
– Reattach the differential cover download Mitsubishi Outlander workshop manual and torque the bolts to the specified settings.

8. **Add New Gear Oil**:
– Fill the differential with the appropriate type and amount of gear oil according to the manufacturer’s specifications.

9. **Test Drive the Vehicle**:
– Before concluding the job, take the vehicle for a test drive to ensure everything is functioning correctly. Listen for any unusual noises and check for leaks.

### Considerations

– **Professional Help**: If you are not experienced with vehicle mechanics, it is advisable to consult a professional to avoid damaging your vehicle or compromising safety.
– **Warranty and Specifications**: Ensure that any modifications comply with local regulations and do not void any warranties.
– **Performance Goals**: Consider how the new gear ratio will affect performance. A lower ratio improves acceleration, while a higher ratio improves fuel efficiency.

Adjusting the gear ratio on a Mitsubishi Outlander is a complex task that requires attention to detail and mechanical knowledge. Always consult the vehicle’s service manual for specific instructions and torque specifications related to your model year.
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