Download 1997 Volkswagen Sharan Download Service & Repair Manual –

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Replacing the coil springs on a Volkswagen Sharan involves several steps and requires specific tools and safety precautions. click here for more details on the download manual…..


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Below is a detailed description of the process, including the necessary components, tools, and step-by-step instructions.

### Components Needed:

1. **Replacement Coil Springs**: Ensure you have the correct coil springs for your specific model and year of the Volkswagen Sharan.
2. **Spring Compressors**: these are essential for safely compressing the coil springs before removal and installing them afterward.
3. **Shock Absorbers**: If the shocks are old or worn, it’s advisable to replace them simultaneously.
4. **Strut Mounts**: Inspect the strut mounts for wear; replace them if necessary.
5. **Rubber spring Insulators**: these are often replaced to ensure proper fit and noise reduction.
6. **Nuts and Bolts**: Replace any old or damaged hardware as needed.

### Tools Required:

1. **Jack and Jack Stands**: To lift and support the vehicle safely.
2. **Wrench Set**: Metric sizes will be required for the bolts.
3. **Socket Set**: To remove and install the nuts and bolts.
4. **Torque Wrench**: For proper torque specifications during reinstallation.
5. **Pry Bar**: Helpful for removing components that are tightly fitted.
6. **Hammer**: For tapping components as needed.
7. **Safety Glasses**: To protect your eyes during the process.
8. **Gloves**: To protect your hands.

### Step-by-Step Instructions:

#### 1. Preparation

– **Park the Vehicle**: Ensure the vehicle is on a flat surface, and engage the parking brake.
– **Gather Tools**: Have all tools and replacement parts ready.

#### 2. Lift the Vehicle

– **Loosen the Wheel Bolts**: Slightly loosen the bolts on the front or rear wheels (depending on which springs you’re replacing) while the vehicle is still on the ground.
– **Jack Up the Vehicle**: Use the jack to lift the vehicle off the ground and place it on jack stands for safety.
– **Remove the Wheel**: Fully remove the wheel to expose the suspension components.

#### 3. Remove the Strut Assembly

– **Locate the Strut Assembly**: The coil spring is part of the strut assembly.
– **Remove the Top Strut Mount Bolts**: Open the hood and access the top of the strut assembly. Use the socket set to remove the bolts holding the strut mount in place.
– **Remove the Bottom Strut Bolts**: Go back under the vehicle and remove the lower bolts that connect the strut assembly to the knuckle.
– **Detach Any Additional Components**: If necessary, remove any brake lines or sensors that may be attached to the strut assembly.

#### 4. compress the Coil Spring

– **Install spring Compressors**: Place the spring compressors on the coil spring, ensuring they are evenly spaced. Tighten them according to the manufacturer’s instructions.
– **Compress the Spring**: Gradually compress the spring using the compressors until there is enough slack to remove the strut mount.

#### 5. Remove the Old Coil Spring

– **Remove the Strut Mount Nut**: With the spring compressed, remove the nut from the top of the strut mount. This will allow you to lift the strut mount off the strut, freeing the coil spring.
– **Remove the Coil Spring**: Carefully remove the spring from the strut assembly.

#### 6. Install the New Coil Spring

– **Position the New Spring**: Place the new coil spring onto the strut assembly, ensuring it sits correctly in the spring seat.
– **Reattach the Strut Mount**: Place the strut mount back on top of the springdownload Volkswagen Sharan workshop manual and secure it with the nut. Use a torque wrench to tighten it to the manufacturer’s specifications.

#### 7. Reassemble the Strut Assembly

– **Remove spring Compressors**: Carefully remove the spring compressors now that the strut mount is secured.
– **Reattach the Strut to the Knuckle**: Reinsert the lower strut bolts and torque them to specification.
– **Reattach Any Additional Components**: Reconnect any brake lines or sensors that were removed.

#### 8. Reinstall the Wheel and Lower the Vehicle

– **Reattach the Wheel**: Place the wheel back on and hand-tighten the bolts.
– **Lower the Vehicle**: Carefully remove the jack stands and lower the vehicle back to the ground.
– **Tighten Wheel Bolts**: Use the torque wrench to tighten the wheel bolts to the manufacturer’s specifications.

#### 9. Final Checks

– **Check Alignment**: After replacing coil springs, it is advisable to get a wheel alignment.
– **Test Drive**: Take the vehicle for a short test drive to ensure everything is functioning correctly and to listen for any unusual noises.

### Safety Precautions

– Always wear safety glasses and gloves.
– Ensure the vehicle is securely supported on jack stands before working underneath it.
– Be cautious when using spring compressors, as they can be dangerous if not used correctly.

By following these steps and using the correct tools and components, you can successfully replace the coil springs on a Volkswagen Sharan. If you’re not comfortable performing this task yourself, it’s recommended to seek professional assistance.
The clutch is a crucial component of a vehicle’s transmission system, serving as the interface between the engine and the drivetrain. Its primary function is to engage and disengage the engine’s power from the wheels, allowing the driver to change gears smoothly. This is particularly important in manual transmission vehicles, where the driver must coordinate the clutch operation with gear shifts to maintain optimal engine performance and vehicle control.

A typical clutch consists of several key parts: the clutch disc, pressure plate, and flywheel. The clutch disc is a friction material that presses against the flywheel when engaged, transferring engine power to the transmission. The pressure plate exerts force on the clutch disc, ensuring a firm connection while preventing slippage. When the driver presses the clutch pedal, the release bearing disengages the pressure plate from the clutch disc, allowing the driver to shift gears without damaging the transmission.

Clutches can be hydraulic or cable-operated, with hydraulic systems offering smoother operation and better modulation. Over time, clutches may wear out due to friction and heat generated during operation, leading to symptoms such as slipping or difficulty in engaging gears. Regular maintenance and proper driving techniques can prolong the life of the clutch, making it a vital aspect of vehicle performance and drivability. Understanding the clutch’s role helps drivers appreciate its importance in ensuring a smooth and responsive driving experience.