To adjust the clutch on a 1996 Mitsubishi Montero, you will need to follow a series of steps and have specific tools ready. click here for more details on the download manual…..
- KPMS321 Mitsubishi Montero SR Test Video www.jnjoh.com ~ 800-425-1555.
- 1995 Mitsubishi Montero Sr
Below are the detailed instructions and tools required for the process:
### Tools Needed:
– **Ratchet and Socket Set**: For removing and tightening bolts.
– **Wrenches**: Adjustable or specific size wrenches for various fasteners.
– **Screwdrivers**: Phillips and flathead for any cover removal.
– **Clutch Adjustment Tool** (if available): Some may prefer using a specialized tool for easier adjustment.
– **Torque Wrench**: To ensure that bolts are tightened to the manufacturer’s specifications.
– **Jack and Jack Stands**: To safely raise and support the vehicle If you need to access the undercarriage.
– **Safety Goggles and Gloves**: For personal protection while working.
### Steps to Adjust the Clutch:
– **Safety First**: Ensure the vehicle is parked on a flat surface. Engage the parking brake to prevent any movement. Wear safety goggles and gloves for protection.
– **Locate the Clutch Cable**: Open the hood and locate the clutch cable, which connects the clutch pedal to the clutch mechanism. This cable runs from the pedal assembly in the cabin to the clutch fork in the transmission.
– **Inspect the Clutch Cable**: Look for any signs of wear, fraying, or damage. If the cable is damaged, it may need to be replaced rather than adjusted.
– **Check Clutch Pedal Free Play**: Sit in the driver’s seat and press the clutch pedal down. Measure the distance the pedal moves before you feel resistance. The recommended free play is typically around 1-1.5 inches, but consult your owner’s manual for specific specifications.
– **Adjust the Clutch Cable**:
– **Locate the Adjustment Nut**: Follow the clutch cable to where it connects to the clutch fork. There will be an adjustment nut or mechanism.
– **Loosen the Lock Nut**: Using the appropriate wrench, loosen the lock nut on the clutch cable adjustment.
– **Adjust the Cable Tension**: Turn the adjustment nut to increase or decrease tension. Clockwise will generally tighten the cable, while counterclockwise will loosen it. Adjust until the free play is within the specified range.
– **Re-tighten the Lock Nut**: Once the desired free play is achieved, hold the adjustment nut in place and tighten the lock nut securely.
– **Test the Clutch Pedal**: After making adjustments, press the clutch pedal several times to ensure it feels smooth and operates correctly. Check If the pedal engages and disengages the clutch properly.
– **Check for any Clutch Slippage**: start the vehicle and engage the clutch. Drive it gently to see If the clutch slips when accelerating. If it does, further adjustments may be needed or there could be a need for clutch replacement.
– **Recheck Free Play**: After a test drive, check the free play again to ensure it hasn’t changed. If it has, you may need to readjust.
– **Final Inspection**: Ensure that all tools are removed from the engine bay,
and check that no components were left unsecured during the process.
### Important Notes:
– Always consult the vehicle’s service manual for specific adjustments and torque specifications to ensure proper procedure.
– If you are not comfortable performing this adjustment or If the clutch issue persists after adjustment, it is advisable to consult a professional mechanic for assistance.
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