Download Detroit Diesel Series 60 Service Shop Manual –

Replacing the struts on a Detroit 60 engine requires a methodical approach, as it involves working with various tools and components. click here for more details on the download manual…..

Below is a step-by-step guide with detailed descriptions of each tool you will need for the process:

– **Basic Hand Tools:**
– **Socket Set:** A comprehensive socket set (both standard and metric) is essential for loosening and tightening bolts. Look for a ratchet handle, extension bars, and a variety of socket sizes.
– **Wrenches:** Both adjustable and fixed wrenches are needed to reach and secure various components that may be obstructed by other parts of the engine.
– **Pliers:** Needle-nose pliers and flat-nose pliers will help in handling small parts and wires, especially when disconnecting sensors or clamps.

– **Strut Spring Compressor:**
– **Spring Compressor Tool:** This tool is critical for safely compressing the coil spring on the strut assembly. It consists of two clamps that attach to the spring, allowing for controlled compression and safe disassembly of the strut.
– **Safety Equipment:** Always use safety glasses and gloves when working with spring compressors to protect against potential injuries caused by spring release.

– **Torque Wrench:**
– **Adjustable Torque Wrench:** This tool ensures that all bolts are tightened to the manufacturer’s specifications. It’s crucial for maintaining the integrity of the strut assembly and preventing premature failure.

– **Jack and Jack Stands:**
– **Hydraulic Floor Jack:** A hydraulic jack is necessary to lift the vehicle safely to access the wheel wells where the struts are located.
– **Jack Stands:** Once the vehicle is lifted, jack stands should be placed under the vehicle to provide additional support and ensure safety while working under it.

– **Impact Wrench (Optional):**
– **Electric or Pneumatic Impact Wrench:** This tool can speed up the removal and installation of bolts, especially those that are rusted or difficult to loosen by hand. However, it requires proper handling to avoid damaging components.

– **Brake Line Wrench:**
– **Brake Line Wrench:** This specialized wrench is designed to grip brake lines securely without rounding the fittings. It is essential for disconnecting brake lines safely if they are attached to the strut assembly.

– **Strut Assembly Tool Kit:**
– **Strut Spreader Tool:** This tool helps to separate the strut from other suspension components without causing damage.
– **Strut Mounting Tool:** Used to secure the strut mount during installation and ensure proper alignment.

– **Cleaning Supplies:**
– **Brake Cleaner:** A solvent to clean any dirt or grease from the strut area, ensuring a clean work environment and better adhesion for any new components.
– **Shop Towels:** For wiping down surfaces and cleaning up spills, shop towels are essential in maintaining a tidy workspace.

– **Replacement Struts:**
– **New Strut Assemblies:** Make sure to have the correct replacement struts that are compatible with the Detroit 60 model. Check specifications and part numbers before purchasing.

– **Service Manual:**
– **Vehicle Service Manual:** Always refer to the manufacturer’s service manual for the Detroit 60 for specific instructions, torque specifications, download Detroit 60 Shop workshop manual and diagrams related to strut replacement.

### Procedure Overview:

– **Preparation and Safety:**
– Ensure the vehicle is on a flat surface.
– Loosen lug nuts on the wheel before lifting the vehicle.
– lift the vehicle using the hydraulic jack and secure it with jack stands.

– **Remove the Wheel:**
– Detach the wheel to gain access to the strut assembly.

– **Disconnect Strut Components:**
– Remove any components connected to the strut, such as the brake line and sway bar link, using appropriate tools.

– **Compress the Spring:**
– Attach the spring compressor to the strut spring, ensuring it’s securely in place before compressing it.

– **Remove the Strut:**
– Once the spring is compressed, unscrew the strut mount bolts and remove the strut from the vehicle.

– **Install New Strut:**
– Place the new strut in position and reverse the disassembly process, ensuring all components are reattached and tightened to specifications.

– **Check Alignment:**
– After installation, it’s important to check the wheel alignment and adjust if necessary.

– **Final Checks:**
– Remove tools and ensure all bolts are properly torqued before lowering the vehicle.

By following these detailed steps and utilizing the appropriate tools, you can successfully replace the struts on a Detroit 60 engine, improving the vehicle’s handling and ride quality. Always prioritize safety and consult the service manual for specific guidance.
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