Download Mitsubishi Eclipse 2000-2002 Service Repair Manual –

repair
Replacing a gearbox synchronizer on a Mitsubishi Eclipse can be a complex task, especially if you have little mechanical experience. click here for more details on the download manual…..


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However, I’ll break it down into simpler steps and concepts to help you understand the process better.

### What is a Gearbox Synchronizer?

A synchronizer is a component in the gearbox (or transmission) that helps to match the speed of the gears when you shift, ensuring smooth and efficient gear changes. If your car is grinding gears or having trouble shifting, it might be a sign that the synchronizer needs replacing.

### Tools and Materials Needed:

1. **Basic Tools**: Wrenches, sockets, screwdrivers, and pliers.
2. **Specialized Tools**: A transmission jack or support, a bearing puller, and possibly a torque wrench.
3. **Replacement Parts**: New synchronizers, seals, and fluids.
4. **Work Gloves and Safety Glasses**: For protection.

### steps to Replace the Gearbox Synchronizer:

1. **Preparation**:
– **Safety First**: Make sure the car is parked on a flat surface, turn off the engine, and engage the parking brake.
– **Disconnect the Battery**: This prevents any electrical issues while working on the car.

2. **Remove the Transmission**:
– **Lift the Car**: Use a jack to lift the car and secure it with jack stands.
– **Drain the Transmission Fluid**: Locate the drain plug under the transmission and let the fluid drain into a pan.
– **Remove the Driveshaft**: Disconnect the driveshaft from the transmission. This usually involves unbolting it from the differential.
– **Disconnect Linkages and Wires**: Remove any connections attached to the transmission, including shifter linkages and electrical connectors.
– **Unbolt the Transmission**: Carefully unbolt the transmission from the engine and support it with a transmission jack.

3. **Take Apart the Transmission**:
– **Open the Transmission Case**: Once the transmission is out, carefully remove the bolts holding the transmission case together. Be mindful of any small parts that may fall out.
– **Remove the Gear Assembly**: Gently take out the gear assembly where the synchronizers are located. Note how everything is arranged—taking pictures can help you remember.

4. **Replace the Synchronizer**:
– **Remove the Old Synchronizer**: Use a bearing puller If necessary to remove the worn synchronizers from the gear assembly.
– **Install the New Synchronizer**: Place the new synchronizer in its designated spot. Make sure it fits snugly.

5. **Reassemble the Transmission**:
– **Reinsert the Gear Assembly**: Carefully put the gear assembly back into the transmission case, ensuring everything aligns correctly.
– **Close the Transmission Case**: Replace the cover and tighten the bolts securely.
– **Reattach All Connections**: Reconnect any linkages, wires, and components you removed earlier.

6. **Reinstall the Transmission**:
– **Lift the Transmission Back into Place**: Use the transmission jack to position the transmission back onto the engine.
– **Bolt it Back Together**: Secure the transmission with the bolts you removed earlier.
– **Reconnect the Driveshaft**: Reattach the driveshaft to the transmissiondownload Mitsubishi Eclipse workshop manual and differential.

7. **Final Steps**:
– **Refill Transmission Fluid**: Add the appropriate type and amount of transmission fluid.
– **Reconnect the Battery**: Ensure all electrical connections are back in place.
– **Test Drive**: Start the car and take it for a short drive to check for smooth shifting.

### Conclusion

Replacing a gearbox synchronizer can be challenging, especially for beginners. If you feel overwhelmed at any point, don’t hesitate to seek help from a more experienced mechanic or consider taking your vehicle to a professional shop. Always refer to a repair manual specific to your Mitsubishi Eclipse for detailed guidelines and specifications.
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